Deburring grinding machine S1
Automatic casting finishing of brake discs, drums or hubs
Every day, more than 650000 brake discs are ground on Reichmann machines worldwide
The fully automatic deburring grinding machines of the S1 line effectively remove burrs and sprue residues on round parts of the foundry industry such as brake discs, brake drums, flywheels, hubs or clutch carrier plates. Reichmann S1 systems guarantee highest availability and reliable grinding results in continuous operation at customers worldwide. Currently, most brake discs and brake drums for passenger cars and the commercial vehicle sector worldwide are deburred with Reichmann S1 round part grinding systems in a process-safe manner.
99,4%
availability 24/7
on annual average (2021)
5
seconds minimum
cycle time per casting
220 - 420
mm Diameter
for car round parts
280 - 550
tools or optional
mm Diameter for truck round parts
deburring on the inner and outer diameter possible
option: automatic grinding wheel measurement for grinding wheel wear compensation guarantees long service life
machining of a wide range of different round parts
conveyor system to match the casting (rollers, plates, chains)
deburring on the inner and outer diameter possible
option: automatic grinding wheel measurement for grinding wheel wear compensation guarantees long service life
machining of a wide range of different round parts
conveyor system to match the casting (rollers, plates, chains)
Castings
- Brake discs
- brake drums
Feeding and discharging the castings
Fully automatic feeding and discharging of castings on hardened steel rollers. Perfect for the environment of a foundry. For castings that cannot be rolled, the Reichmann S1 deburring system can be optionally equipped with a plate or chain conveyor system.
Robot palletizing
The optionally available robotic palletizing system automatically places the brake discs into provided boxes or containers according to predefined stacking patterns. With cycle times of up to 8 seconds for stacking, you accelerate your processes and relieve your personnel.
Your benefits:
extremely short cycle times
fully automatic grinding process with consistent grinding quality
machining on inner and outer diameter possible
long service life thanks to robust design
highest availability in 24 hour continuous operation
quick product change possible
Downloads
Your contact person
Rafael Dineiger
Sales Manager International
| Tel.: | +49 7309 875 - 17 |
| Mail: | rdineiger@reichmann.com |
The Reichmann S1 system has been used reliably in 24-hour continuous operation for many years. The round part grinding system is coupled to the casting cycle and achieves the highest availability of over 98% according to VDI 3423. With the very short cycle times of only 5-7 seconds per casting, we have significantly increased our throughput and save time and costs. Thanks to the robust mechanical engineering, we can carry out any necessary maintenance work in-house in an uncomplicated and plannable manner.
Eurac Hradec s.r.o
Czech Republic